ZM-R6821 full auotomatic infrared BGA rework station with original Germany Elstein ceramic heating plate and K-type thermocouple
1. Heaters,3 heaters, The 1stand 2ndare hot-air heaters ,and Th
1. Heaters,3 heaters, The 1stand 2ndare hot-air heaters ,and The 3rd is IR heater, which preheat the PCB board fully to prevent deformation .The top heater can move freely along the X, Y axis in the IR preheating area. It is convenient to repair different directions of BGA chips.
Automatic waste gas extraction system and feeding system are optional to be equipped.
2. High-precision K-type thermocouple with closed loop control, PID auto-tuning temperature system, combined with Panasonic PLC and highly sensitive temperature module the temperature error controlled within ± 1 degree.
The external 4-5 sensors can detect temperature precisely, analyze and calibrate the real temperature curve accurately.
3. V type groove, flexible and removable universal fixture has protective effects and no damage to the PCB board, suitable for all kinds of BGA repair.
4. The top heater device and mounting head are integrated design and ball screw drive. Z-axis movements are controlled by Panasonic servo system which can accurately control the site and hotspots, with different size alloy BGA nozzles, 360 degree rotation, easy to install and replace, customized is available.
5. High-definition CCD color optical vision system, splitting, amplification, micro-adjust and auto-focus, with automatic color resolution and brightness adjustment device.
6. Without changing the magnification, the optical lens can be moved manually freely. It can clearly observe all aspects of the BGA chip. The X, Y axis and R angle with micrometer adjust, precise positioning, within ±0.01MM, 15 inch TFT LCD Monitor, High automation, no human operations errors
7. CE certification, with emergency switch and automatic power-off protection device when emergency happens,
With protective mesh to prevent components falling or human burns happen.
8. You can print, store and analyze the curve through the USB port without other external devices (such as computer).
9. Powerful cross-flow fan to cool the PCB board automatically after disordering and soldering, it can prevent the deformation of PCB board to ensure the welding effect,
10. Human-machine interface, high-definition touch screen(Taiwan), it’s settled two parts ‘set up interface’ and ‘operation interface’ with password protection, temperature, time, slope, cooling, alarming all can be easily operated by the touch screen.
The machine can show 7 temperature curves, store multiple profiles, and analyze instant curves. (PLC control) to ensure the good welding effect.
11. Mounting, optical alignment, welding and dewelding process are intelligent control, work automatically and accurately. After disordering and soldering, there is alarming. When temperature goes out of control, the circuit will automatically power off.
12. Pressure and optical sensors, which control the pressure in 3-10 grams and optical switches, so that it can automatically recognize the suction chip and mounting height, to prevent crushing BGA chip.
For repairing Socket775, double BGA / CGA / IC and various shielding devices and the requirement of lead-free welding process, all can be easy to handle.
1 |
Total Power consumption |
6800W |
2 |
Top heater |
1200W |
3 |
Bottom heater |
2nd heater 1200W,3rd IR heater 4200W |
4 |
power |
AC220V±10% 50/60Hz |
5 |
Machine Dimensions |
890*790*1000 mm (LCD stand not included) |
6 |
Positioning |
V-groove, PCB support can be adjusted in any direction and with external universal fixture |
7 |
Temperature control |
K-type thermocouple (Closed Loop), heating independently, temperature precision within±1 degree |
8 |
PCB size |
Max 350*450mm Min 10*20 mm |
9 |
Electrical materials |
Servo Drive( Panasonic)+Touch screen( Taiwan)+Panasonic PLC+Heating plate(Germany) |
10 |
Camera magnification |
10x-100x |
11 |
Optical system |
Japanese original high-definition CCD color imaging system, Joystick control, |
12 |
BGA chip |
2*2-80*80mm |
13 |
Touch screen |
8.0 inch , Resolution 640*480, Panel Visa touch screen, external USB interface |
14 |
External temperature sensor |
Four(optional) |
15 |
Work Mode |
Power drive(Optional gas drive + nitrogen) |
16 |
Placement Accuracy |
X, Y axis and the R angle with micrometer adjust, accuracy within ± 0.01MM |
17 |
Net weight |
130kg |