• Gợi ý từ khóa:
  • maitek, bungard, CCD2, CCD ATC, CCD MTC, SMT, PCB

Lựa chọn máy phay khoan CNC làm PCB phù hợp yêu cầu

Máy Phay Khoan mạch CNC:

Bungard CCD là dòng máy khoan phay mạch in hiện đại với lựa chọn thay dao tự động hoặc bằng tay. Hệ thống cho phép xử lý trực tiếp dữ liệu khoan, phay như Excellon hoặc Sieb&Meyer, HP/GL cũng như hỗ trợ gia công trên các loại vật liệu khác nhau, vật liệu PCB, nhôm, plastic hoặc các vật liệu khác.
Thêm vào nữa, hệ thống Bungard CCD có thể được nâng cấp các chức năng khác như: chấm kem hàn, keo, đầu laser để hiện hình trược tiếp (LDI), hay camera để kiểm tra chất lượng.

 

NEW! từ 4.2016:

CCD trước 4.2016

Nâng cấp CCD sau 4.2016

Độ phân giải bước

6,325

3,18 (Premium - 1 µm)

Sử dụng chip

8 bit

32-bit

Cổng kết nối

RS232 possibly with RS232/USB adapter

Direct USB-port for easy installation

Truyền dữ liệu

Vector đơn

Chế độ Bộ đệm tuỳ chọn. Nâng cao tốc độ, xử lý khoan phay mạch.

Cáp kết nối

Ribbon cable

Chainflex cable

Bàn máy

Nhựa composite

Bàn máy nhôm phay chính xác, cho độ cao mặt dung sai ~ 0

Tốc độ động cơ chính

30.000 – 63.000

3.000 – 63.000 (Premium: 3.000 - 100.000)

Momen xoắn

-

Điều chỉnh thông qua cấu hình máy

Contact chân không

Ổ cắm riêng

Chung ổ cắm tổng công suất 2000W được tích hợp trong bộ điều khiển

Bảo vệ lỗi nguồn

-

PFC• bảo vệ chống ngắn mạch, quá tải sụt áp.

Dosing

Lựa chọn thêm, không set sẵn

Cố đinh: 1 công tắc chuyển cho dosing

Laser exposure

Lựa chọn thêm, không set sẵn

Được tích hợp trong Bộ điều khiển cho UV exposure 250mW

Thay dao tự động

Lựa chọn thêm, không set sẵn

Bộ chuyển khí nén cho thay dao tự động

Cover switch

Lựa chọn thêm, không set sẵn

Ổ cắm 4mm cho công tắc ngoài và nút dừng khẩn cấp.

Software

RoutePro 2008 - RoutePro3000

RoutePro3000

 

 

ccd atc xl 25klein 2

New! UV-Laser direct imaging Software RoutePro 2008 Software RoutePro3000 Software IsoCam
The CCD-film in DVD-quality (293 MB) Etching versus milling? New dust extraction for CCD Starter Kit for CCD

 

 

 

 

Mechanic: 

  • Machine bed with universal fixation system, suitable for clamp or span fixing or for reference pins (fiducials). Fixing pcbs with reference/fixing pins at no extra costs by using our standard backing boards. As an option a vacuum table can mounted underneath the base table to allow vacuum fixation of the pcb.
  • Rigid and flat construction with low moving weights and high quality bearings for high-speed positioning
  • You can fix the pcb at the machine zero position. Devices for span fixing included, clamp fixing for heavy-duty milling possible.
  • Integral depth limiting device for isolation milling and engraving on uneven surfaces is part of delivery, work level is roughly set by the Z stepper motor and fine adjustment is done with the micrometer screw of the depth limiter
  • Removable, spring-load pressure foot for drillng of flexible and uneven PCBs
  • Stack processing of several boards at once is possible (typical stack: three 1.6 mm thick boards plus one underlay/base sheet)
  • Working depth not limited by depth sensor, only by flute length of the tool (standard: 5..10 mm)
  • All common PCB drills/mills with 1/8" shank, with industry-standard length setting by collar can be used
  • Control unit, full set of cables
  • Independent controller to connect the CCD to any standard PC via USB or serial port

Spindle: 

  • KaVo high precision spindle motor, 150 Watt, 63 000 rpm, with heavy-duty long-life bearings, including 1/8" (3.2 mm) chuck
  • Software controlled spindle speed. Electronic spindle load control with software feedback. Spindle quickstart and quickstop
  • Drill speed: 5 hits/s (=18000 holes per hour)
  • MTC: Fast, semi-automatic tool change by quarter turn of the fixing knob.
    The machine is locked there, no height recalibration required
  • ATC: Automatic tool change, simultanuous 16 out of 99 tools per Job
  • ATC/XL: simultanuous 25 out of 99 tools per Job
  • ATC: drill break detection ans length calibration

Drive system:

  • High load-2x2-phase stepper motors on all 3 axes for real milling applications and correct adjustment of the cutting speed for all tools
  • Maximum position speed per axis: 9000/mm/min (=150 mm/s)
  • Maximum working speed per axis: 9000/mm/min (=150 mm/s), individual setting for every tool independendant from the positioning speed
  • Step resolution: Software selectable: 1 mil, ½ mil, ¼ mil (= 6.35 Mikrometer) from 2016: 3 µm resolution (Premium 1 µm)
  • Precision: +/- 1 step, typical repeatability ± 0.001 mm (± 0.04 mil)
  • Position accuracy:20 ppm (0.002%) over the entire work space (9,9 µm with a work area of 495 mm)

Software: 

  • Fully integrated Windows control software for online machine control in real time, with convenient user interface, including full tool management and plausibility checks
  • RoutePro3000 for Windows XP - Windows 8 64-bit, project-related work flow, expandable by modules (laser exposure, fiducial recognition, dispensing and much more)
  • Resolution: 0,0001mm (0,1µm)
  • Use of open format standards such as Excellon or Sieb & Meyer drill data and HP/GL data for milling. These can be opened and edited with a simple text editor
  • You can individually adjust position speed for X-, Y- and Z-axis as well as the working speed (feed), spindle speed (RPM) and depth for each tool. This results in:
  • continuous use of the appropriate cutting speed over the entire RPM-range, no need for 100 000 RPM spindles, no excessive wear of expensive bearings
  • All machine parameters (speed, acceleration ramps, X / Y / Z dimensions / scaling, tool break detection) can be individually set in the RoutePro software
  • Simple Teach-In Function for drill and route data (to copy an exisiting board)

Technical Data:

 

Power supply: 110-240 V, 50-60 Hz + vacuum cleaner(1500W)
Range of RPM: 30.000 – 63.000 from 2016: 3.000 - 63.000 (Premium: 3.000 - 100.000)
Traveling speed: 1 – 9000 mm/min
Software resolution: 0,0001mm (0,1µm) from 2016: 0,01µm
Mechanical resolution: step resolution: Software selectable: 1 mil, ½ mil, ¼ mil (= 6.35 Mikrometer) from 2016: 3,175µm (Premium: 1 µm)
Tool diameter: 0.1mm – 3,145mm (recommended, bigger tool diameter possible)
Position accuracy: 20 ppm (0.002%) over the entire work space:
Maximum position speed per axis: 9000/mm/min (=150 mm/s)
Maximum working speed per axis:

9000/mm/min (=150 mm/s), individual setting on a per-tool basis, 
independent from position speed

Drill speed: 5/s (= 18.000 holes/h= 300 holes/min)
Required accessories: Computer
Board fixation:

span fixing, clamp fixing, reference pin system, stack processing possible
Option: vacuum fixation

 

  CCD/2/Stark CCD 2 CCD/2/ATC CCD/MTC CCD/ATC CCD/XL/MTC CCD/XL/ATC CCD Premium
weight kg 30 30 30 35 35 49 49 80
dimension mm 700x550x300 700x550x300 700x550x300 700x800x300 700x800x300 950x950x300 950x950x300 700x850x600
working area mm 270x325x38 270x325x38 270x325x38 325x495x38 325x495x38 500x600x38 500x600x38 400x500x60
tool change no no 16 no 16 no 25 30
Software resolution 0,01 µm 0,1 µm 0,01 µm 0,01 µm 0,01 µm 0,01 µm 0,01 µm 0,01 µm
Mechanical resolution 3,175 µm 3,175 µm 3,175 µm 3,175 µm 3,175 µm 3,175 µm 3,175 µm 1 µm
range of RPM 5.000 - 35.000 30.000 - 63.000 3.000 - 63.000 3.000 - 63.000 3.000 - 63.000 3.000 - 63.000 3.000 - 63.000 3.000 - 63.000
table Special-MDF Special-MDF Aluminium Aluminium Aluminium Aluminium Aluminium Aluminium
availability Mai/Juni from now from now from now from now from now from now from now

 

Application CCD 2

CCD/2/
ATC

CCD/
MTC
CCD/
ATC
CCD/XL
MTC
CCD/XL
ATC
CCD
Premium

Milling and drilling single-
and double-sided PCBs

grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Milling/drilling 
RF- & microwave substrates
grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken

Milling/drilling 
multilayers with up to 16 layers *

grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Contour routing of PCBs grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Milling flexible, rigid-flex PCBs ** (grüner OK-Haken) (grüner OK-Haken) (grüner OK-Haken) (grüner OK-Haken) (grüner OK-Haken) (grüner OK-Haken) grüner OK-Haken
Engraving front panels/labels grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Machining cut outs in front panels grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Milling SMT soldering paste stencils grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Housing production grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Wave solder pallets grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Panel cutting, Reworking PCBs grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Test adapter drilling grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Cooling (grüner OK-Haken) grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
Dispensing grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken
UV-laser-exposure grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken grüner OK-Haken

 

*) we generally recommend to etch at least the inner layers of a mulilayer pcb

**) For flexible materials vacuum fixation is a nice option

Options and Accessories:

See: -> CCD Accesories

Bungard CCD PremiumAmount of delivery:

  • mechanic unit
  • control unit
  • complete cabeling
  • Superb and sturdy high frequency spindle with eddy current brake and load control
  • Integrated mechanical milling depth limiter and pressure foot
  • RoutePro3000 (Windows XP - Windows 8 64bit) for drilling and milling
  • Powerful, adjustable (500. .1500 W) vacuum cleaner
  • start adapter for vacuum cleaner
  • manual
  • USB/serial adapter
  • Set of Allen Keys
  • ATC: Air hose

System requirements for a modern, professional CNC system in R&D / PCB production

 

These important minimum features you should not miss....: Bungard CCD-Series 2. Supplier 3. Supplier
  fulfilled fulfilled fulfilled
  Yes No Yes No Yes No

Is your machine equipped with a high speed spindle with 63.000 rpm,
that requires no warm up and works with down to 0,1mm drills 
and routers in all PCB applications ?

grüner OK-Haken checkbox checkbox checkbox checkbox checkbox
Is the system user friendly e.g. by the use of linear belt drive, 
that makes the user independent from manufacturer and allows 
easy maintenance and calibration at any time without need 
to return the whole system to manufacturer ?
grüner OK-Haken checkbox checkbox checkbox checkbox checkbox
Is the package plug and play: Full system All you need is 
power supply + consumables?
grüner OK-Haken checkbox checkbox checkbox checkbox checkbox
Is the system open for any future, individual programming of the 
CNC by the user with full access to machine's control ? Is such 
remote control software available as add on?
grüner OK-Haken checkbox checkbox checkbox checkbox checkbox
Are there a fiducial recognition system and many other options 
available or upgradeable?
grüner OK-Haken checkbox checkbox checkbox checkbox checkbox
Are all common fixing methods (clamp, span, vacuum 
and pin fixation) possible ?
grüner OK-Haken checkbox checkbox checkbox checkbox checkbox
Are there hidden costs of operation (e.g. pre-drilled PCBs 
required to run the system)?
NONE! grüner OK-Haken checkbox checkbox checkbox checkbox
Tools and spares are available on the world market - 
independently from m/c supplier?
grüner OK-Haken checkbox checkbox checkbox checkbox checkbox
Is the machine upgradeable e.g. to LASER DIRECT IMAGING 
for multilayer PCBs ?
grüner OK-Haken checkbox checkbox checkbox checkbox checkbox
Does the machine offer wide range of usage, e.g. PCB inspection 
and is there a PDF-generator available that exports proper 
protocol on jobs and work flow ?
grüner OK-Haken checkbox checkbox checkbox checkbox checkbox

 

 

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